ZETARHO®: Optimizing Energy Efficiency for a Sustainable Future
Transform your energy management strategy with Zetarho®, a state-of-the-art platform designed to maximize energy efficiency, reduce operational costs, and ensure sustainable practices across your facilities.
Our end-to-end AI-powered solution offers comprehensive insights, real-time monitoring, and proactive maintenance—empowering you to achieve energy excellence.
Overview
Introducing Zetarho®, the next-generation Energy Management System tailored to revolutionize how industries optimize energy consumption and maintain sustainability. Built on cutting-edge technology, our platform delivers a real-time dashboard offering full visibility into energy usage, system efficiency, and potential areas for cost reduction.
Zetarho® elevates energy monitoring by providing intuitive interfaces for operators, managers, and energy analysts, ensuring seamless integration across all facility areas. With advanced machine learning algorithms and predictive analytics, your team can proactively address inefficiencies and avoid costly downtimes.
By leveraging real-time data from energy meters, IIoT devices, and machine sensors, Zetarho® empowers you to make strategic decisions, optimize energy distribution, and maintain peak operational efficiency. Our system's automated alerts and comprehensive reporting features ensure timely actions, reducing energy waste and enhancing productivity.
Why Zetarho®
Zetarho® is designed to revolutionize energy management across industrial facilities by addressing critical challenges that hinder efficiency, increase operational costs, and compromise sustainability efforts. Here's how it transforms energy management practices and optimizes performance.
Challenges in Achieving Energy Management Objectives
- Energy Metrics Are Not Effectively Measured
- Disparate Systems and Data Sources
- Lack of Culture Supporting Energy Management
- Lack of Visibility into Performance
- No Formal Process for Continuous Improvement
- Lack of Executive Support
- Lack of Collaboration Across Departments
- No Formal Process for Managing Risk
- Difficulty Integrating with the Grid
Effortlessly Monitor, Analyze, and Optimize Energy Consumption
Experience unparalleled control with the Zetarho® Smart Energy Management System, a cloud-based solution engineered to monitor and optimize energy usage in real-time. Using advanced IoT sensors and machine learning algorithms, our system identifies energy-intensive processes, predicts system failures, and recommends optimization strategies to reduce costs and enhance efficiency.
Our comprehensive energy management platform records consumption at both the panel and individual machine levels. Data is seamlessly transmitted to the cloud via our proprietary edge gateway, allowing you to monitor energy performance from anywhere, at any time, through a user-friendly dashboard.
Key features include:
- AI-Driven Insights: Advanced algorithms learn usage patterns to forecast and streamline energy use.
- Real-Time Alerts: Instant notifications for anomalies and threshold breaches, complete with time-stamped event logs for analysis.
- Customizable Dashboards: Visualize energy data in intuitive, easy-to-navigate dashboards tailored to your needs.
- Sustainability and Compliance: Align with ISO 50001 standards and elevate your ESG initiatives by accurately tracking your carbon footprint and energy savings.
Making Energy Consumption Across Your Operations Transparent
All energy data, whether collected directly from machinery or through our specialized IIoT hardware, seamlessly integrates into the Zetarho® Energy Management Module. This ensures comprehensive visibility and control, accessible through our intuitive cloud portal, real-time dashboards, or on-site MES terminals.
By correlating energy metrics with machine performance, production data, and operational workflows, Zetarho® provides valuable insights. This empowers you to identify inefficiencies, uncover optimization opportunities, and drive continuous improvement throughout your facility.
For machines with an OPC/UA interface, it is possible to record energy consumption without additional hardware. The power consumption is read directly from the control system. For existing machines without OPC/UA, we use Zetarho® Smart Meter hardware that reliably measures energy consumption and reports it back to Zetarho® platform.
Key Features of Zetarho®
Smart Energy Monitoring and Automatic Alert:
Description: Real-time tracking of energy usage down to the individual machine level.
Benefit: Gain instant insights to reduce energy waste and improve efficiency e.g. Best and Worst Performing Machines (Actual Vs Rated)
Predictive Maintenance:
Description: Our AI-driven algorithms predict equipment failures before they occur.
Benefit: Prevent costly downtimes and enhance system reliability.
Energy Performance Analysis:
Description: Analyze energy efficiency using key metrics like energy OEE and specific energy consumption.
Benefit: Make informed decisions based on precise energy data E,g. Maximum demand trend line e.g. Harmonic analysis and power Q- index (V THD, I THD trend line)
Customizable Dashboards:
Description: Easily visualize energy data with our intuitive cloud-based interface.
Benefit: Tailor insights to your operational needs for better control and visibility.E.g. Production line's specific energy consumption analysis (KwHr drill down day, week, month); Machine/Feeder focused priority list (Based on deviations, lnrush current and pf); Loss of power/availability analysis (% value month wise, week wise drill down); Hierarchy based energy consumption analysis (KwHr drill down day, week , month)
Compliance & Reporting:
Description: Our solution complies with DIN ISO 50001 and offers easy reporting tools.
Benefit: Generate reports to meet regulatory standards effortlessly.
Add-On Production Line Digitization
Our add-on production line digitization solution aims to optimize operational efficiency, ensure accurate tracking, and reduce energy consumption and wastage.
Key Features:
- Operator Behavior Analysis
- Real-time monitoring of operator actions and patterns.
- Advanced analytics to understand and improve operator efficiency and adherence to standard operating procedures (SOPs).
- Operator-Level Production Tracking
- Biometric authentication ensures secure and precise operator identification.
- Individual operator productivity metrics are tracked, enabling tailored performance improvement plans.
- Soft-Driven PLC Integration
- Transition from traditional hard-driven PLCs to software-driven systems.
- Increased flexibility, easy updates, and seamless integration with other digital tools.
- Machine Usage Patterns
- Continuous monitoring of machine operation to identify usage trends.
- Data-driven insights to minimize downtime and optimize machine maintenance schedules.
- Operator KPI Dashboard
- Personalized dashboards display Key Performance Indicators (KPIs) for operators.
- Clear visualization of metrics such as efficiency, energy consumption, and adherence to SOPs.